Digital Twin Architecture Design
- Physical-to-virtual data mapping strategy
- Sensor data acquisition, normalisation, and context tagging
- Bidirectional control pathways and feedback loops
Digital Twin
Development
Digital Twin Development for Embedded Systems
Bring Your Embedded Devices to Life — Virtually
A digital twin is a virtual model of a physical device, system, or process — continuously updated with real-time data from sensors and control systems. For embedded devices, digital twins unlock a wide range of benefits: remote diagnostics, predictive maintenance, design validation, and enhanced product lifecycle management.
At Promwad, we help our clients develop digital twins tailored to their embedded and industrial platforms, from edge devices to cloud-integrated systems.
Our Digital Twin Services
We offer full-cycle support for digital twin strategy, modelling, and implementation:
Virtual Device Modelling
- Functional simulation of embedded hardware and sensors
- Emulation of firmware behavior and timing
- Co-simulation with physical HIL setups
Real-Time Data Integration
- MQTT, OPC UA, Modbus, CAN, and custom protocols
- Time-series processing with InfluxDB, TimescaleDB, or Redis Streams
- Integration with SCADA, MES, or cloud dashboards
Analytics and Predictive Maintenance Engines
- Anomaly detection and trend forecasting (Edge/Cloud)
- Event-based alerts and failure classification
- Edge AI model deployment for local insights
3D Visualisation and Interface Layer
- 3D rendering via Unity, Three.js, or custom WebGL
- Digital twin dashboard design with Grafana or custom UIs
- Integration with AR/VR for immersive system interaction
Get a powerful competitive edge with Promwad!
Where Digital Twins Add Value
We adapt digital twin strategies to each embedded use case — balancing on-device processing, edge gateways, and cloud platforms. Explore the industries and digital twin use cases we support:
Industrial Automation
Equipment health monitoring, virtual commissioning
Energy & Utilities
Substation asset modelling, grid simulation
Smart Buildings
HVAC optimisation, occupancy mapping
Automotive
EV drivetrain emulation, DMS, and remote diagnostics
Healthcare
Wearable data replication, patient monitoring systems
Our Implementation Workflow
Our team blends embedded systems expertise with cloud, AI, and UI development for seamless twin deployments.
Use Case Definition
Identify physical system goals, observables, and desired outcomes
Data Pipeline Design
Define how telemetry is captured, transmitted, and synchronised
Twin Model Construction
Build mathematical or behavioral model of physical system
Integration & Visualisation
Connect real-world data and build operational UI
Validation & Scaling
Test under real workloads and expand across device fleet
Why Promwad?
We build digital twin platforms that scale across edge, fog, and cloud layers.
Embedded-first mindset
twin models optimised for constrained IoT devices
Cross-stack development
from sensor firmware to cloud analytics and dashboards
Multi-protocol integration
MQTT, OPC UA, BLE, CANopen, HTTP/REST
Domain knowledge
smart energy, robotics, manufacturing, and automotive
Start Your Digital Twin Journey
Whether you're digitising industrial machines, enhancing medical wearables, or developing predictive analytics for connected vehicles, digital twins provide a powerful competitive edge.
Promwad designs and delivers digital twin systems for embedded platforms — enabling simulation, insight, and intelligent control.
Let’s create a virtual future for your real-world products!
Drop us a line about your project! We will contact you today or the next business day. All submitted information will be kept confidential.