Design of motor control solutions Promwad

Motor
Control

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Motor Control Engineering & Motor Controller Design

Adapting a drive to a new motor type, squeezing out efficiency, and hitting cost targets — all while keeping the platform production-ready — rarely happens on schedule. Control theory, power electronics, firmware, and real-time networking each pull in a different direction, and the integration risk lands on your roadmap.

Promwad closes that gap by plugging into your design project at any stage. Our motor control solutions adapt to new motor types while staying cost- and energy-efficient. We design the hardware and software platforms behind motor control and power electronics systems for automotive, industrial, and robotics.


We are proud members of the EtherCAT Technology Group, PI Community, OPC Foundation, and CLPA!

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Why Promwad

A motor control project succeeds or fails at the seams — where control algorithms meet silicon, and firmware meets the power stage. That is exactly where our team lives.

End-to-end engineering
22+ years in electronics design and 100+ in-house engineers

covering the full stack: control theory, hardware, firmware, FPGA, and mechanics under one roof

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Deep control-theory foundation

fluency in automatic controls and drives theory, backed by a solid command of mathematics (including DSP) and physics

Industrial group membership
The right control technology for the job

the right control strategy for the job: from scalar V/f to field-oriented control - matched to your PMSM, ACIM, or BLDC platform

End-to-end engineering
Production-first mindset

DFM, testing, and certification support powered by our silicon and technology vendors

Cost-effective engineering model
Complex hardware-software integration as a core competence

оne accountable team from proof of concept to mass production

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Proven multi-platform experience

extensive track record developing and deploying control algorithms across FPGA, embedded Linux, and MCU

Our Motor Control Expertise

From proof of concept to mass production, we guide you through every step of your journey. 

Motor Control Devices

Motor control devices we design

– Variable-frequency drive (VFD)
– Servo drive
– Soft starter
– Multi-axis motion controller
– Stepper motor controller

Main Motor Types

Main motor types we support

– Brushed DC motor
– Brushless DC motor (BLDC)
– Induction motor (ACIM)
– Permanent magnet synchronous motor
(PMSM)
– Stepper motor

Our Motor Control Design Services

Motor control design services at Promwad encompass a wide range of engineering solutions for motors and robotics across various domains. We are ready to guide you through every step of your journey – from proof of concept to mass production.

Would you like us to create an engineering solution for motor control?

Motor Control Algorithms

Mathematical modelling is widely used in software development for complex motor control systems to evaluate the performance of developed solutions and choose the best one before any prototypes are made. 

We use mathematical modelling and simulation to evaluate control performance and choose the best option before any prototype is built.

Design of motor control solutions Promwad

Control Algorithms We Use in Our Designs

  • Scalar control V/f (Volts per frequency) control
  • Stepper motor control
  • SVPWM/SPWM/PWM control
  • 3-phase 6-step control

Vector control

  • DTC (Direct torque control)
  • FOC (Field-oriented control)

Sensorless/sensored

  • FOC for ACIM
  • FOC for PMSM
  • FOC for BLDC

Servo drives

  • for PMSM
  • for BLDC 
  • for ACIM

Our Tech Stack

Industrial networks

EtherCAT, PROFINET, POWERLINK, EtherNet/IP, Modbus TCP, IO-Link, PROFIBUS, Modbus RTU, CANopen, RS232, RS485

Encoders

SSI, BiSS, Hiperface DSL, EnDat, absolute and incremental encoders

Languages

C, C++, Rust, Verilog, VHDL

Platforms

ARM, RISC-V, MIPS, FPGA

Motor control libraries

  • NXP RTCESL (real-time control embedded software libraries)

  • STMicroelectronics STM32 Motor Control SDK (MCSDK)

  • Texas Instruments C2000 motor control libraries

  • Microchip motor control libraries (dsPIC33 / PIC32)

  • Renesas Motor Workbench

  • Custom FPGA implementation of motor control algorithms

Vendors

Texas Instruments, Microchip, NXP, STMicroelectronics, Renesas, Infineon, Intel, Xilinx, Lattice, Analog Devices

Application Areas

Our motor control and power electronics platforms ship into demanding, real-world environments:

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Automotive & e-mobility

actuators, pumps, and auxiliary drives for electrified vehicle subsystems.

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Industrial automation

servo and motion drives integrated over real-time industrial networks.

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Robotics & power electronics

torque/speed control for robotic and mobile platforms; converters, charging units, and power supplies.

The Shift Every Drive Team Is Facing: Wide-Bandgap, Sensorless, Safety-Ready

Motor control is moving off legacy ground. Silicon IGBT/MOSFET stages are giving way to wide-bandgap SiC and GaN; at the same time, sensored scalar control is giving way to sensorless field-oriented control. 

The payoff is higher efficiency, greater power density, lower audible noise, and fewer sensors to wire and fail. The challenge is that faster switching, rotor-position estimation, and real-time determinism raise the engineering bar sharply. 

Where we take your platform:

From (legacy)

To (modern, production-ready)

Silicon IGBT/MOSFET power stage

SiC / GaN wide-bandgap inverter for higher efficiency and power density

Sensored, Hall-based commutation

Sensorless FOC

Fixed scalar V/f control

Vector control (FOC/DTC) with online parameter identification and auto-tuning

Manual, one-off tuning

Model-based design validated in simulation before the first prototype

Bolt-on safety

Functional-safety-ready architecture aligned to your target standard

 

Because our team applies these algorithms across FPGA, embedded Linux, and MCU, we can match the estimator and switching strategy to your real cost, performance, and thermal budget — instead of forcing your product onto a fixed reference design. 

How We Ensure Quality

Our process is built to de-risk your drive from concept to the production line.

Full-stack ownership
Full-stack ownership

one team accountable for schematic and PCB, SoC/SoM/FPGA electronics, firmware, BSP, and enclosure, so nothing falls between the cracks

Verification at every layer
Verification at every layer

from firmware and Linux kernel to middleware and user applications, tested against real motor and network conditions

Design for manufacturing (DFM)
Design for manufacturing (DFM)

mechanical design and enclosure are built for mass production from the start

End-to-end engineering
Model before metal

we validate control performance with mathematical modelling and simulation to compare options before any prototype is built, saving hardware spins and schedule

Standards-aligned engineering
Standards-aligned engineering

grounded in controls and drives theory, DSP, and physics, and backed by our EtherCAT Technology Group, PI Community, OPC Foundation, and CLPA memberships

Let's Advance Your Motor Control System

From proof of concept to mass production — talk to the engineers who'll build it.

 

Tell us about your project

We’ll review it carefully and get back to you with the best technical approach.

All information you share stays private and secure — NDA available upon request.

Prefer direct email?
Write to info@promwad.com

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Plug-in model for your full-cycle R&D
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22 years of engineering expertise
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500+ projects for OEMs in EU & US
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Featured at IBC, Embedded World, MWC

FAQ

What is motor control?

 

Motor control is a set of tools that regulate an electric motor's operation in a specific way. They perform a variety of essential tasks, such as starting and stopping a motor, changing the direction of rotation, choosing and controlling the speed of rotation, regulating the torque, and providing overload and fault protection.
 

What is a motor controller and how does it work?

 

These devices are used for controlling how an electric motor operates. They choose whether to rotate in the forward or reverse direction, accelerate or decelerate, and set other operating parameters. Our engineers, who are experts in motor control design, create solutions that ensure efficient and reliable operation of motors in various applications.
 

What types of motor controllers exist?

 

Common types of motor controllers include variable-frequency drives, servo drives, soft starters, multi-axis motion controllers, stepper motor controllers, and brushed and brushless DC motor controllers.
 

What is sensorless FOC, and when should I use it?

 

Sensorless field-oriented control estimates rotor position from motor currents and voltages using observers such as EKF, MRAS, or back-EMF methods, removing the need for Hall sensors or encoders. It reduces wiring, cost, and points of failure, and suits applications where the drive spends most of its time at medium to high speed.
 

When should sensorless FOC be combined with sensored feedback?

 

Where reliable low-speed start-up or holding torque is critical, sensorless FOC is often combined with sensored feedback. Our engineers help you choose the right approach for your performance and cost targets.