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Hardware Design Services for Complex Electronic Systems

In hardware, the costliest problems are the ones found late. A signal, power or thermal issue that surfaces at prototype or certification stage means another board spin and a later launch.

Promwad's hardware design services cover a single board or a full platform, from system architecture to production support. We start with a defined scope and verify the design in simulation before the first prototype is ordered.

22+
years of  experience
500+
completed projects
100+
highly qualified engineers
6
global offices

 

Hardware Design Services We Deliver

Six service lines. Order any of them on its own or combine them into a full product scope.

PCB Layout & Schematic Design

Analog, digital and mixed-signal boards, from simple two-layer designs to dense multilayer BGA layouts with blind and buried vias. Every project ends with an IPC-compliant documentation package your EMS partner can build from.

Best when: you need a board designed or re-laid out to production standard.

Explore PCB layout & schematic design →

High-Speed PCB Design

Stack-up and impedance planning, length matching and return-path control for PCIe Gen4/Gen5, DDR4/DDR5, 10/25/100GbE, JESD204B and MIPI CSI-2. Pre- and post-layout analysis confirms margins before fabrication. 

Best when: signal rates leave no room for trial and error. 

Explore high-speed PCB design →

SI / PI / Thermal Analysis

IBIS-based signal integrity, power integrity, thermal and EMC simulation at the schematic and layout stages. You catch the problems that are hardest to find in the lab, with fewer design iterations and shorter certification testing. 

Best when: you want to de-risk a new design or get a second opinion on an existing one.  

Explore SI / PI / thermal analysis →

NVIDIA Carrier Boards Design

Custom carrier boards for NVIDIA Jetson Orin and Thor with the exact I/O, power and thermal design your product needs, plus BSP, drivers and Holoscan sensor pipelines. We take you from dev kit to a manufacturable edge AI platform. 

Best when: your Jetson prototype works and now has to become a product. 

Explore NVIDIA carrier board design →

Enclosures: Industrial & Mechanical Design

Industrial design, mechanical engineering, material selection and rugged, IP-rated enclosures developed alongside the electronics. We support prototyping and mass-production launch at partner sites in Europe or Southeast Asia. 

Best when: the enclosure affects thermal behavior, certification or how your product sells. 

Explore industrial & mechanical design →

Mechatronics Design Services

Mechanics, electronics, firmware and control software for systems that move, developed by one team. Thermal, vibration and CFD simulation confirm the concept before you commit a hardware budget. 

Best when: motion, sensing and control have to work as one system. 

Explore mechatronics design →

Where We Step In

You don't have to hand over the whole product. Start where the risk is highest, and we take engineering ownership of that scope.

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New development

A new board, module or complete platform, from requirements and architecture to production transfer, including simulation, prototyping, pre-compliance testing and documentation for manufacturing

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Modernization and EOL redesign

Your product is in production, but a component is going end-of-life, costs are too high or performance has hit a ceiling. We review the existing design and define the smallest change set that fixes it

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Stabilization of an existing design

Failing EMC tests, unstable high-speed links, thermal issues or yield problems. We plug in, find root causes and get delivery back on track without restarting the project

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Design review and simulation

An independent architecture review or SI/PI/thermal/EMC analysis of your design. It is the lowest-commitment way to work with us, and often the fastest way to avoid a respin

Not sure which fits? A 30-minute call with our engineers is usually enough to scope it.

Why Promwad for Electronics Design Services

Hardware that works on the bench is not the same as hardware that ships. Here is what closes that gap.

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One team from architecture to production support

Hardware designers, FPGA engineers and embedded software developers work on the same project, led by senior engineers. Board bring-up, BSPs, drivers and firmware stay with one owner, so integration risk never falls between vendors.

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High-speed and real-time expertise

DDR5, PCIe Gen5, 25/100G Ethernet, 12G-SDI and MIPI CSI-2 are everyday work for our team. We design deterministic, low-latency data paths for video, networking, embedded vision and on-device inference.

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Multi-vendor by design

We bring 22+ years across major silicon ecosystems and partner programs with NVIDIA, AMD, NXP, Infineon, Qualcomm, Lattice, Microchip and Altera. We choose the architecture for your product, not for one vendor's roadmap.

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Simulation before investment

We run SI, PI, thermal and EMC analysis before the first prototype is ordered. Problems surface on screen, not in the lab, and your budget stays predictable.

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Built for production and compliance

DFM, DFA and DFT, IPC documentation, security and a pre-compliance mindset are part of the architecture, not a late checklist. Where your market requires it, designs are aligned with ISO 26262, ASPICE, IEC 61508 and EN 50155.

Our Tech Stack

The platforms, interfaces and standards our embedded hardware design team works with every day.

Processing platforms

NVIDIA Jetson Orin and Thor · AMD Zynq UltraScale+ and Kria · NXP i.MX and S32K · Qualcomm · TI · ST · Renesas · Infineon · ADI

FPGA

AMD · Altera · Lattice · Microchip

Memory and high-speed interfaces

DDR4/DDR5 · PCIe Gen4/Gen5 · 10/25/100GbE, MGBE · TSN, PTP · JESD204B · MIPI CSI-2 · 12G-SDI · HDMI, DisplayPort, eDP, LVDS · USB 3.x

Power electronics

Power trees and sequencing · isolated DC/DC up to 1250 V · kW-class power stages

Simulation and analysis

IBIS-based SI · PI (DC drop, decoupling, plane noise) · thermal · EMC · CFD · FEA, vibration and drop test

Industrial and vehicle I/O

CAN · LIN · EtherCAT · PROFINET · EtherNet/IP · RS-485 · J1939 · TRDP · GNSS, Wi-Fi/BT

EDA and CAD tools

Altium · PADS · KiCad · Polar · SolidWorks · Creo

Standards and compliance

IPC · DFM/DFA/DFT · EMC/CE/FCC · IEC 60529 · IEC 60068 · EN 50155 · design aligned with ISO 26262, ASPICE, IEC 61508 and IEC 62443

Form factors

SoM and carrier boards · FMC (VITA 57.1) · PCIe cards · PCIe/104 · PXIe · OpenGear · 1U systems

Application Areas

We design hardware for three industry clusters where timing, reliability and certification decide the outcome.

Industrial & Robotics

Industrial & Robotics

Harsh environments, 24/7 duty cycles and product lifecycles measured in decades. We build controllers, motor drives and servo electronics, machine vision and edge AI units, robot platforms, chargers, BMS and energy storage electronics.

Industrial automation → · Drones & robotics →

Broadcasting & Telecom

Bandwidth, latency and timing leave no margin. We design SDI and SMPTE ST 2110 platforms, OpenGear and FMC cards, FPGA-based storage, network switches, media converters and 1U systems.

Broadcasting & media → · Telecom & networking →

Broadcasting & Telecom
Automotive & Transportation

Automotive & Transportation

Functional safety and environmental standards set the rules from the first schematic. We build ECUs, camera and vision systems, railway BMUs, data loggers and EV charging electronics, with designs aligned with ISO 26262 and EN 50155.

Automotive & transportation →

Two Transformations We Deliver Most Often

Most clients come to us at one of two turning points. Both end the same way: a product you can manufacture, certify and maintain.
 

From dev kit to a production-grade platform

You've proven the concept on a Jetson, Zynq or i.MX evaluation kit. Now you need the parts that make it a product. 

Before

After

Prototype wiring and adapter boards

A custom board with SI/PI/EMC-aware integration

Ad-hoc drivers

A maintainable BSP with reproducible builds

Uncertain throughput and latency

Measured performance against defined targets

A lab prototype

DFM/DFT, a test strategy and production documentation

See NVIDIA carrier board design →
 

From a legacy or EOL design to a modernized, manufacturable product

Your product sells, but the design behind it is aging. We modernize it without starting from zero.
 

Before

After

A multi-chip processing core

One consolidated modern SoC

An external PC or bulky controller

An embedded board that takes over its functions

End-of-life components

A secured, available BOM

A cost that blocks the next volume tier

A cost-down architecture for your target volume

Tell us where your design stands today, and we'll show you the shortest path to production.

Beyond Hardware Design

Hardware is often only the first layer of the product. These services cover the rest:

FPGA & SoC Design

RTL, custom IP cores, and video and sensor pipelines on AMD, Altera, Lattice and Microchip devices.

Explore FPGA & SoC design →

Embedded Software Development

Board bring-up, BSPs, Linux and RTOS firmware, and drivers written by engineers who know your board.

Explore embedded software →

Embedded Security Engineering

Secure boot, OTA update architecture, device hardening and readiness for the EU Cyber Resilience Act.

Explore embedded security →

Manufacturing Support

PCB and enclosure prototyping, in-production testing and three manufacturing models, from production based on your documentation to launch at your own factory.

Explore manufacturing support →

Hardware Design Case Studies

Four projects, three industries, one pattern: a defined scope, senior ownership and a result ready for production.

SDI and ST 2110 Hardware Platform for SONOVTS

Broadcasting · High-speed PCB · AMD Zynq UltraScale+

Pain. SONOVTS, the German company behind the HDQLINE broadcast display platform, needed SMPTE ST 2110 in the core of its next product generation. The existing board combined a TI Sitara processor with a Kintex UltraScale+ FPGA, and ST 2110 was only an optional add-on module.

Solution. We replaced the two-chip core with a single AMD Zynq UltraScale+ MPSoC. One board now carries two 12G-SDI inputs, HDMI and DisplayPort inputs, and LVDS and eDP display outputs. We also redesigned the power tree with a new low-power sleep state. The scope was hardware only: the client kept FPGA firmware and bring-up in-house.

Result. A manufacturing-ready documentation set and a hardware base with SDI and ST 2110 built into the board itself. The display interface is structured for reuse across the HDQLINE family.

Read the SONOVTS SDI and ST 2110 hardware platform case →

hardware platform

Jetson Robotics Platform with Industrial Protocols

Industrial & Robotics · NVIDIA carrier board · Hilscher netX

Pain. Robot makers building on NVIDIA Jetson and Orin kept hitting the same wall. Connecting industrial servo drives required extra bridge solutions that added cost and could reduce performance.

Solution. Promwad initiated a universal robotics platform on Jetson and Orin with native EtherCAT, PROFINET and EtherNet/IP support, built with the Hilscher netX communication controller. Simulation preceded hardware testing.

Result. One carrier board that handles real-time Ethernet and fieldbus systems. Manufacturers can use ready-made servo drives and modules across mobile, 6-axis and delta robots without additional integration hardware.

Read the Jetson robotics platform with industrial protocols case →

Nvidia Jetson Robotics Platform with Industrial Ethernet Support

Dual-MCU Railway BMU, SIL2-Ready

Automotive & Transportation · Safety-critical · NXP S32K

Pain. A European industrial battery manufacturer ran its battery management application on a bulky, expensive x86 industrial PC. The replacement had to meet SIL2 under EN 50126, EN 50128 and EN 50129, plus the environmental requirements of EN 50155.

Solution. We designed a dual-MCU architecture: an NXP S32K3 for processing and control, and an independent S32K1 for safety monitoring, watchdog supervision and fault detection. One board covers all three BMU roles, set at assembly through configuration and an optional SoM.

Result. The industrial PC is gone. The client received the complete package: architecture, schematics, PCB, enclosure concept, an x86-to-ARM porting plan and a certification strategy with a defined SIL2 pathway.

Read the SIL2-ready railway BMU architecture case →

Railway BMU Architecture Built for SIL2 Certification Readiness

Eight Charger Configurations, One Architecture

Industrial power electronics · Platform design

Pain. A European maker of industrial charging cubicles needed higher-power modules in two classes, 7.5 kW and 11.5 kW. Eight configurations had to share one interchangeable form factor, talk CAN to an existing control board and pass one EU certification process.

Solution. Instead of eight separate products, we designed one platform architecture for the whole family, covering hardware architecture, firmware, mechanical design and pre-compliance validation.

Result. One enclosure and one certification path for all eight variants. The platform targets a cost reduction of about 19%, from €83.61 to €67.61 per kW at 8,000 units per year.

Read the modular industrial charger platform case →

Eight Charger Configurations Built on One Architecture

How We Ensure Quality

Quality is built into every stage, with a review gate before the next one starts.

Requirements and risk register
Cross-discipline schematic review
Bring-up and pre-compliance
Architecture before layout
Simulation and layout review
Production handoff



Our processes run under ISO 9001 quality management and ISO/IEC 27001 information security. An NDA is available on request, and project IP ownership is defined in the contract.

They provided a fast and efficient way of communication

“Promwad completed the client's radio-electronic components research, schematics, schema, PCB design, and more. Their agile project management methodology impressed the client. The team was also flexible and has excellent leadership abilities.”

Mikalaj Murziankou
CEO, iomico (USA)
Promwad can efficiently allocate resources to solve our challenges

“We had to develop sophisticated electronics software and hardware. We needed support for our engineering efforts. And Promwad has assisted us with the development. […] We're satisfied with Promwad. They possess the knowledge we need and have experience with the particular hardware and software tools we use. Overall, Promwad can efficiently allocate resources to solve our challenges.”

Alexander Smirnov
CTO, SpinDrive (Finland)

Recognition: Reviewed on Clutch · Featured at IBC, Embedded World and MWC 
 

Other References

Get an Expert View on Your Hardware Design

Share your block diagram or interface list, where the design stands today, and your target volumes and certifications. Our engineers will come back with a first view of architecture, risks and scope.

Tell us about your project

We’ll review it carefully and get back to you with the best technical approach.

All information you share stays private and secure — NDA available upon request.

Prefer direct email?
Write to info@promwad.com

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22 years of engineering expertise
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Featured at IBC, Embedded World, MWC

FAQ

What do your hardware design services include?

 

Our hardware design services cover system architecture, schematic and PCB layout, high-speed design, SI/PI/thermal/EMC analysis, NVIDIA carrier boards, enclosures and mechatronics. We deliver production-ready documentation and support prototyping, bring-up and manufacturing ramp-up. FPGA and embedded software are available from the same team.

 

 

Can you take only part of the hardware while our team keeps the firmware?

 

Yes. Many projects start with a hardware-only scope: we design the schematic and PCB while your team keeps FPGA firmware, bring-up or manufacturing. We deliver documented interfaces, so integration on your side is predictable.

 

 

Can you redesign a product we already manufacture?

 

Yes. Typical drivers are end-of-life components, cost or yield problems, and performance limits the original design can't reach. We review the existing documentation and test data, then define the smallest change set that solves the problem.

 

 

How do you handle high-speed interfaces like PCIe Gen5, DDR5 and 25/100G Ethernet?

 

With architecture and layout governance from the very start: stack-up and impedance planning, topology selection, length matching and return-path control. Pre- and post-layout SI/PI analysis confirms margins before fabrication, and interfaces are validated on prototypes.

 

 

Can we order SI/PI/thermal simulation as a standalone service?

 

Yes. We analyze designs made by your team or another vendor and report risks with concrete fixes. It is often the fastest way to avoid a respin.

 

 

How do you prepare hardware for certification?

 

We set compliance targets at the architecture stage: EMC/CE/FCC, IP ratings, climatic and mechanical tests, and industry standards such as EN 50155. For safety-critical products, designs are aligned with ISO 26262, ASPICE or IEC 61508. We run pre-compliance tests and prepare the documentation; the certification itself is carried out by an accredited body of your choice, and we support you through the process.

 

 

What deliverables do we receive, and who owns the IP?

 

You receive the full design package: project files, Gerber or ODB++, drill and IPC-D-356 files, BOM, assembly drawings and test specifications. IP ownership is defined in the contract, and the client typically owns the project-specific IP.

 

 

How does a hardware design company like Promwad support manufacturing?

 

We prepare DFM/DFT-optimized documentation, test strategies and test-jig concepts, and work directly with your EMS partner. You can choose one of three models: production from your documentation, full-cycle development with our manufacturing partner, or development with us and production at your factory.