Industrial Automation

Dual-MCU Railway BMU ArchitectureDual-MCU BMU architecture on NXP S32K platform, designed for SIL2 certification and EN 50155 compliance in railway systems.

Eight Charger Configurations, One ArchitectureA scalable charger platform covering 24V to 120V across two power classes, with one certification path for the entire product family.

FPGA Security Platform with Post-Quantum CryptographyLattice FPGA + SEALSQ TPM on one board: PQC-signed bitstream validation and compliance-ready architecture for EU CRA.

Isolated HV Power for AMB ControlHigh-voltage isolated DC/DC converter delivering stable, safe power for AMB control directly from the drive’s HV bus, validated in testing.

OPC UA Utility for Long-Run Test DataFor an active magnetic bearing developer: a Windows application that collects, monitors, and visualises large test datasets for long runs.

Reusable Robotics Software PlatformEtherCAT motion control on Hilscher netX90 + ROS 2 and 5G remote operation on Qualcomm RB3, packaged as a portable software stack.

Software-Defined Gate & Barrier Control on WindowsTotal Support Services got a .NET 8 layout editor and operator app to reconfigure gate control per site — no hardware swap.

Predictive Edge-AI Monitoring for Ventilation SystemsWe are developing a compact edge-AI add-on that detects early fan and motor wear without rewiring, cloud reliance, or production downtime.

Network Switch for Data Acquisition System

Network Switch for Data Acquisition SystemA turnkey solutions to expanded Dewesoft's product portfolio — based on ARM Cortex-A53 CPU and Microchip IStaX.

Migrating Firmware from Assembly to CReplacing a discontinued MCU, converting firmware to C, and ensuring stable sensor production.

Firmware Development for Industrial ProtocolsUpgrade of the interface module and integration of Modbus RTU and HART for Euromisure WIKA Italia.

Ground Control Station and Flight Controller DesignDevelopment of software and hardware for seamless integration, flexibility and advanced functionality of UAVs and GCS.

Delta Robot Design for ConveyorsDesign of a delta robot for conveyors based on NVIDIA Jetson Orin Nano controller and Infineon XMC 4800 servo drives.

Industrial Remote Access Device for PLCSoftware and hardware development for remote troubleshooting, maintenance and updating of automation systems.

Design of Custom Servo Drives for ConveyorsCustom solution that saves millions on off-the-shelf servo purchases and drives revenue through customer retention.

Debugging and Updating DSP FirmwareCustomisation of the NTP service, firmware upgrades via Ethernet, and implementation of an IPC mechanism to improve performance.

Videoscope Optimisation: Software Fixes, OTA & Edge AIReducing software failure rate to 1%, implementing AI and adding OTA updates to reduce maintenance costs by 30%.

Nvidia Robotics Platform with Industrial ProtocolsThe first-of-its-kind platform with industrial networking from Hilscher netX to use ready-made servo drives and other modules.

Smart Building Management System

Energy Management IoT Platform for Smart BuildingsDesigning a hardware platform with a BSP for energy optimisation and consumption monitoring.

Digital Twins Design for control loops in industrial networks

Digital Twins Design for Control LoopsBased on Xilinx Kria, it collects and analyses sensor data, providing a tool for optimising processes and making informed decisions.

Fire Alarm System

Fire Alarm System DevelopmentSoftware development with Qt Creator and seven modular circuit boards powered by STM32 MCU + NXP iMX6

Industrial Loudspeaker System DesignMade for manufacturing plants and shop floors. Can be integrated with communication and security systems.

Unenscrypted data

Design of Unencrypted Data Transmission SystemThe optical system based on the Alinx Artix-7 PCI-Xdma IP board. A system that uses SFP modules to send data via an optical channel.

alert

Emergency Alert Device DevelopmentA low-budget solution with FPGA for 4K video processing and unified access to various displays without creating a single CMS.

LiDAR-Camera

LiDAR-Camera Fusion Assistance Systems for CraneThis system combines the capabilities of LiDAR sensors and video cameras, resulting in lower costs and a significant increase in safety.

Power quality analyser

Design of Power Quality Analysers We designed power quality analysers that help improve energy efficiency, extending equipment lifespan, reducing downtime, etc.

Variable Frequency Drive (VFD) for Ventilation SystemDesigned to save energy, improve the working environment, and reduce mechanical stress on machines, extending their lifetime.

Stepper motor driver with EtherCAT support

Stepper Motor Driver with EtherCAT SupportCommissioned by a 3D printer manufacturing company, we designed hardware and developed software for a stepper motor driver.

DC/AC Servo Drives

DC/AC Servo Drive Design for ProductionCommissioned by a European industrial systems manufacturer, we designed SIL 3-compliant servo drives with 10 key protection functions.

TSN Router for Industrial NetworksHardware platform with NXP LS1028A, IEEE 1588 sync, and CAN/RS-485/MBUS I/O, fitted to a custom enclosure with 3D PCB models.