Production
launch

Production launch: manufacturing of enclosures for electronic devices

The outcome of the efforts of Promwad’s industrial designers and engineers is a functional device from a pilot line, which was manufactured with production line equipment.

We launch electronics manufacturing for our customers at proven facilities in Europe, China, and Southeast Asia based on budget and technology, timing control, and quality.

What we do

The goal of launching production is to create the process of enclosure manufacturing in predetermined quantities, with set deadlines, cost, and quality indicators. If the client has not chosen a production partner at this stage, we can help with a choice of the best production site in Europe or South-East Asia, which will provide the required quality and acceptable business terms.

One of the primary tasks in launching the production of the enclosure is the creation and testing of the quality of fixtures – the press mold for molding plastic and metal parts. Our goal is a functional enclosure that is entirely compliant with the developed design solution.

production promwad

Available production technologies

Consulting

Plastic pressure molding, including co-injection molding and embedded element molding

Hardware and software development

Color selection and mass-dyeing of plastics (adding the dye to the melted material)

Design of a custom-made enclosure

Extrusion molding of aluminum alloys and plastics

Design of a custom-made enclosure

Aluminum molding and composite pressure molding

Design of a custom-made enclosure

Compression-molding of silicone plastics and rubber

Design of a custom-made enclosure

Sheet metal forming and powder coating of metals

Design of a custom-made enclosure

Machine processing of metals (milling, etc.)

Design of a custom-made enclosure

Plastics varnishing and rubber soft-touch coating

Design of a custom-made enclosure

Vacuum-forming of plastics

Why Promwad?

Specifics

Specifics

We know the specifics of SEA laws, have the logistic experience, and established processes in this region

Experience

Experience

Dedicated technology specialists and developers with relevant practical experience

Attestation

Attestation

An in-depth examination of contract manufacturers and their professional certification

Don’t pay for mistakes, pay for expertise

Problem

If a company tries to launch its production, it will take a lot of time to establish and control processes, while lack of competencies will cause defects in 7—8 % cases. When trying to parallelize tasks by hiring several suppliers, project deadlines and budgets will increase.

Benefits

We know how to organize work to decrease time-to-market to at least 10—12%, labor costs — to 17%, reject rate — to 1—2%.

Our solution

 Experience

Adapted communication between experienced developers and production support managers

 Complex

Projects in industrial design and construction with subsequent manufacturing

 Deadlines

We are not interested in deadline extension due to direct losses and customer dissatisfaction

 Results

We correct own mistakes at every stage without delay

 

Our industrial design projects

 

Personal radiation monitor We've designed a portable radiation monitor and an app which are paired via Bluetooth for fast-evolving European company

Digital handheld transceiver We've helped a startup to design a digital handheld transceiver for kite surfers with a built-in MP3 player

Smart WiFi Router We've designed working prototypes of a Smart CPE router for advertising filtering, blocking malicious content, and parental control

Dosimeter enclosure We designed an enclosure of a professional dosimeter and finalize the printed circuit board (PCB)
We helped the client to launch mass production of the depth finder enclosure
Depth finder industrial design We have developed the design and construction of the depth gauge housing according to the customer's requirements
Fish finder Industrial design & new generation enclosure

Fish finder We have developed a modern industrial design and construction for the next generation fish finder

Unit for communication and navigation on the railway

Railway navigation unit We offered the customer a hardware solution based on three modules (units) that are connected with cables

Smart Health Wristband

Smart Health WristbandWe designed convenient, easy-assembled, and ergonomic wristband with ECG. Industry experts shortlisted it in the industrial design contest

Air quality monitoring system for clean & smart cities

Air monitoring system We designed a hardware and software system with measuring devices to collect and send the data to an IoT cloud server

Network traffic analyzer with Bypass function
BYPASS Network Analyzer We created prototypes of a network traffic analyzer for setting in a network connection gap (BYPASS function)
Qoobi One, a wireless vacuum tube preamp
Qoobi: vacuum tube preamp Promwad engineering team developed a home audio device to enable people to enjoy high-end tube sound
We developed a device for measuring the concentration of glucose in human capillary blood
Irma glucometer We developed and put in production the Irma glucometer; a device for measuring the concentration of glucose in human capillary blood
DECT base station, VolP gateway, WiFi router, Office PBX, Server
Modem 7-in-one device We have designed and prepared for mass production an advanced VoIP modem router that provides all types of office communications
selection of materials, enclosure design and structure, manufacturing of Breathalyzer
Lapka breathalyzer We have developed a breath alcohol monitor with the extreme hardness of the outer enclosure and the inner enclosure resistant to corrosion
Enclosure design for a mobile communication and navigation terminal

Walkie-talkie with 2 SIM cardsWe have developed a shock-resistant enclosure and mechanical design for a purpose navigation terminal with a walkie-talkie function

we upgraded the controller of an electric traction device that was developed for subway carriages made more than 10 years ago

Controller for traction driveWe upgraded the controller of an electric traction device for subway carriages made more than ten years ago

Network Device with Bluetooth Sensors
Parrot network device We have developed a compact device for collecting data from Bluetooth sensors and transmitting them to the server
We developed the design and structural layout of an enclosure for binoculars
Binoculars for stadiums We developed the design and enclosure for binoculars with a discrete magnification power, as well as manufactured its prototypes
Development of an Enclosure Design for a Car Alarm Key Fob
Key fob for car alarm Promwad engineering team developed an enclosure design for a car alarm key fob on the available PCB
development and manufacturing of access control system reader
SOFAZ ACS reader We have developed the design and structure of enclosure for an access control system reader and then put the finished product into production
Industrial design and structure of enclosures for the line of dosimeter-radiometer
DO-RA dosimeter-radiometer We have developed the design and structure of enclosures for the line of DO-RA products for measuring radiation
we have developed a digital TV set-top box (STB) with support for DVB-T (MPEG-2/4) and terrestrial digital broadcasting

Locus DVB-T STBWe have developed a digital TV set-top box (STB) with support for DVB-T (MPEG-2/4) and terrestrial digital broadcasting

Promwad have developed a prototype of a compact navigation device which brings the user back to the starting point or a pre-marked location in a coordinate system.
Navigator with compass We have developed a prototype of a compact navigation device which brings the user back to the pre-marked location in a coordinate system
promwad have designed a digital IPTV STB with DVB-T and DVB-S/S2 support, based on the SMP8654 processor by SigmaDesigns

IPTV STB with DVB-T/S/S2We have designed a digital IPTV STB with DVB-T and DVB-S/S2 support, based on the SMP8654 processor by SigmaDesigns

we have developed a computer for networks with a client-server architecture that transfers basic processes to a remote server

AK1100 thin clientWe have developed a new turn-key product, the AK1100 thin client based on the processor Marvell Sheeva 88F6282

IPTV STB design for SmartLabs
SmartLabs IPTV set-top box We have developed a range of IPTV set-top boxes, ensured license coverage for all the proprietary coding standards for audio and video
Smart home multimedia controller

Smart house controller We have designed the HDMI-CEC controller to manage a home multimedia complex: cinema, tuner, VCR and other devices

Design and development of Lapka sensors for iPhone
Lapka sensors for iPhone We have developed the enclosure design, manufactured the pilot batch and prepared for mass production a set of sensors for iPhone
we developed a multifunction mini-server for solving a wide range of tasks in IP networks, functions as a computer or a server

IP-Plug ARM mini-serverWe have developed the multifunction mini-server for solving a wide range of tasks in IP networks, functions as a computer or a server

The development of portable black box for an automobile
OBD-II vehicle data logger We have developed a portable automobile recorder for control and diagnostics of technical state ("black box" for an automobile)
Android device for automotive GPS/GLONASS navigation and communication
Navigator for cars We have developed a car navigation device which supports GLONASS / GPS, mobile communication and data transmission

Do you need a quote for your production launch?

Drop us a line about your project! We will contact you today or the next business day. All submitted information will be kept confidential.

Image designed by upklyak / Freepik