Custom enclosure design and production launch


Promwad Manufacturing team takes projects that include custom enclosures design, mechanical design, and design for manufacturing or DFM practice.

Our industrial designers, process engineers, and design engineers work together to consider every detail: the technical issues and style and appearance.

Case "Fish finder"

We have developed a custom enclosure of the device and a hermetic vandal-resistant construction. We provided a high degree of protection against dust and moisture according to IP67 standard. The robust design and rubberized enclosure withstands falling from a height of 1.5 m on a hard surface. We also implemented a hermetically sealed sensor connector in the housing and made it easy to assemble and maintain.

Enclosure development project stages

Within our company, we carry future devices through the entire process of design and development.

1. Requirements

preliminary research, market survey, pricing factors definition, production requirements implementation

4. 3D modeling

for a more detailed elaboration of the future enclosure, the designer develops a 3D model

2. Materials

examination of the customer enclosure design based on the selected materials

5. DFM

enclosure prototyping and preparation for mass production

3. Sketches

the first sketches and 2D/3D photorealistic images in a variety of color and texture solutions

6. Production launch

we organize production in the right place in the world and provide the necessary consultations

Result: the customer receives a reliable end-device with the required protection against solids, dust, falls, and water with unlimited immersion time to a certain depth. Our industrial designers control the entire process, from creating the concept to the final ready-to-use device.

enclosure development stages at Promwad

Why Promwad?



We develop custom enclosures following client specifications and the latest market trends in terms of both style & development.



We provide the specified requirements for tightness, flexibility, and strength of the end-product under IP standards.



We guarantee the perfect project outcomes based on our vast experience in industrial design, engineering, and production launch.

sensors enclosure
sensors enclosure
waterproof enclosure
waterproof enclosure
stylish enclosure
stylish enclosure
ceramic enclosure
ceramic enclosure
compact enclosure
compact enclosure

Industrial design engineering

IP enclosure rating

Different levels of sealing effectiveness against intrusion from tools, dirt and moisture


Sealed devices

Protection against drops, splashes, jets, flooding, dust


Vandal-resistant enclosures

Shock and fall protection


Two-component (2K) materials

Protection against corrosion


Design regarding the components cooling


Spillability simulation


Test for tightness


Shock and drop simulation


Temperature profile modeling

Materials for electronics enclosures

Thanks to our excellent supply channels, we are ready to work with any materials:

  • Various types of plastics: ABS, ABS+PC, EK, PC, PE, PVC, PMMA, polyamide plastics, etc.
  • Woods – different wood species, including composite combinations, such as wood + plastic.
  • Metals – production of enclosure parts from stainless steel, aluminum, aluminum-magnesium alloys, using multiple technologies (stamping, molding, milling, extrusion molding).

We can also employ other materials in industrial processes, such as rubber, ceramics, glass, etc. at the customer's request.

It is essential to understand that it is not always possible to use selected materials for mass production at the prototyping stage. For example, you cannot prototype a device with certain types of plastics which are nevertheless successfully used in manufacturing commercial devices. In this case, we use an analog that will reflect the original material's characteristics as fully as possible.

Materials for electronics enclosures
Ivan Kuten

«Promwad Manufacturing's goal is to create modern design solutions and prepare them for mass-production. In-depth experience in the design and manufacturing helps us choose the optimal materials and technologies regarding the client's preferences, and the price range selected. Our clients always get stylish, reliable, and functional ready-to-use devices.

— Ivan Kuten, co-owner and CTO at Promwad


Our case-studies in custom enclosure development


Custom fitness tracker industrial design Promwad's white-label consumer electronics design expertise helped the customer produce 10k+ fitness trackers

ZIVE, personal radiation monitor + mobile app We've designed a portable radiation monitor and an app which are paired via Bluetooth for fast-evolving European company

Digital transceiver for kite surfers: design & prototyping We've helped a startup to design a digital handheld transceiver for kite surfers with a built-in MP3 player

Smart WiFi router design + ad filter & parental control We've designed working prototypes of a Smart CPE router for advertising filtering, blocking malicious content, and parental control

Enclosure design for Polimaster dosimeter We designed an enclosure of a professional dosimeter and finalize the printed circuit board (PCB)
We helped the client to launch mass production of the depth finder enclosure
Depth finder industrial design We have developed the design and construction of the depth gauge housing according to the customer's requirements
Fish finder Industrial design & new generation enclosure

Fish finder We have developed a modern industrial design and construction for the next generation fish finder

Unit for communication and navigation on the railway

Railway navigation system design with GPS & GLONASS We offered the customer a hardware solution based on three modules (units) that are connected with cables

Smart Health Wristband

Health tracking wristband: sketching & enclosure designWe designed convenient, easy-assembled, and ergonomic wristband with ECG. Industry experts shortlisted it in the industrial design contest

Air quality monitoring system for smart cities We designed a hardware and software system with measuring devices to collect and send the data to an IoT cloud server

Network traffic analyzer with Bypass function
BYPASS Network Analyzer We created prototypes of a network traffic analyzer for setting in a network connection gap (BYPASS function)
Qoobi One, a wireless vacuum tube preamp for iOS & Android Promwad engineering team developed a home audio device to enable people to enjoy high-end tube sound
We developed a device for measuring the concentration of glucose in human capillary blood
Irma glucometer We developed and put in production the Irma glucometer; a device for measuring the concentration of glucose in human capillary blood
DECT base station, VolP gateway, WiFi router, Office PBX, Server
Modem 7-in-one device We have designed and prepared for mass production an advanced VoIP modem router that provides all types of office communications
selection of materials, enclosure design and structure, manufacturing of Breathalyzer
Lapka breathalyzer We have developed a breath alcohol monitor with the extreme hardness of the outer enclosure and the inner enclosure resistant to corrosion
Enclosure design for a mobile communication and navigation terminal

Walkie-talkie with 2 SIM cardsWe have developed a shock-resistant enclosure and mechanical design for a purpose navigation terminal with a walkie-talkie function

Controller for traction driveWe upgraded the controller of an electric traction device for subway carriages made more than ten years ago

Bluetooth device + iOS & Android apps for Parrot We have developed a compact device for collecting data from Bluetooth sensors and transmitting them to the server
We developed the design and structural layout of an enclosure for binoculars
Binoculars for stadiums We developed the design and enclosure for binoculars with a discrete magnification power, as well as manufactured its prototypes
Key fob for car alarm Promwad engineering team developed an enclosure design for a car alarm key fob on the available PCB
development and manufacturing of access control system reader
SOFAZ ACS reader We have developed the design and structure of enclosure for an access control system reader and then put the finished product into production
DO-RA dosimeter-radiometer We have developed the design and structure of enclosures for the line of DO-RA products for measuring radiation

Locus DVB-T STBWe have developed a digital TV set-top box (STB) with support for DVB-T (MPEG-2/4) and terrestrial digital broadcasting

Navigator with compass We have developed a prototype of a compact navigation device which brings the user back to the pre-marked location in a coordinate system
promwad have designed a digital IPTV STB with DVB-T and DVB-S/S2 support, based on the SMP8654 processor by SigmaDesigns

IPTV STB with DVB-T/S/S2We have designed a digital IPTV STB with DVB-T and DVB-S/S2 support, based on the SMP8654 processor by SigmaDesigns

we have developed a computer for networks with a client-server architecture that transfers basic processes to a remote server

AK1100 thin clientWe have developed a new turn-key product, the AK1100 thin client based on the processor Marvell Sheeva 88F6282

SmartLabs IPTV set-top box We have developed a range of IPTV set-top boxes, ensured license coverage for all the proprietary coding standards for audio and video
Smart home multimedia controller

Smart house controller (HDMI-CEC) for a Swiss company We have designed the HDMI-CEC controller to manage a home multimedia complex: cinema, tuner, VCR and other devices

Lapka sensors for iPhone: prototyping & production We have developed the enclosure design, manufactured the pilot batch and prepared for mass production a set of sensors for iPhone
we developed a multifunction mini-server for solving a wide range of tasks in IP networks, functions as a computer or a server

IP-Plug ARM mini-serverWe have developed the multifunction mini-server for solving a wide range of tasks in IP networks, functions as a computer or a server

OBD-II vehicle data logger We have developed a portable automobile recorder for control and diagnostics of technical state ("black box" for an automobile)
Navigator for cars We have developed a car navigation device which supports GLONASS / GPS, mobile communication and data transmission

Do you need a quote for custom enclosure development & manufacturing project?

Please, drop us a line. We will contact you today or next business day. All submitted information will be kept confidential.