Enclosure

Enclosure development and production launch

Promwad Manufacturing team takes projects that include custom-made enclosures design, mechanical design, and design for manufacturing or DFM practice.

Our industrial designers, process engineers, and design engineers work together to consider every detail: the technical issues and style and appearance.

Case "Fish finder"

We have developed the device enclosure and a hermetic vandal-resistant construction. We provided a high degree of protection against dust and moisture according to IP67 standard. The robust design and rubberized enclosure withstands falling from a height of 1.5 m on a hard surface. We also implemented a hermetically sealed sensor connector in the housing and made it easy to assemble and maintain.

Enclosure development project stages

Within our company, we carry future devices through the entire process of design and development.

1. Requirements

preliminary research, market survey, pricing factors definition, production requirements implementation

4. 3D modeling

for a more detailed elaboration of the future enclosure, the designer develops a 3D model

2. Materials

examination of the enclosure design based on the selected materials

5. DFM

enclosure prototyping and preparation for mass production

3. Sketches

the first sketches and 2D/3D photorealistic images in a variety of color and texture solutions

6. Production launch

we organize production in the right place in the world and provide the necessary consultations

Result: the customer receives a reliable end-device with the required protection against solids, dust, falls, and water with unlimited immersion time to a certain depth. Our industrial designers control the entire process, from creating the concept to the final ready-to-use device.

Why Promwad?

Style

We develop enclosures following client specifications and the latest market trends in terms of both style & development.

Reliability

We provide the specified requirements for tightness, flexibility, and strength of the end-product under IP standards.

Professionalism

We guarantee the perfect project outcomes based on our vast experience in industrial design, engineering, and production launch.

Industrial design engineering

IP enclosure rating

Different levels of sealing effectiveness against intrusion from tools, dirt and moisture

Sealed devices

Protection against drops, splashes, jets, flooding, dust

Vandal-resistant enclosures

Shock and fall protection

Two-component (2K) materials

Protection against corrosion

Design regarding the components cooling

Spillability simulation

Test for tightness

Shock and drop simulation

Temperature profile modeling

Materials for electronics enclosures

Thanks to our excellent supply channels, we are ready to work with any materials:

Various types of plastics: ABS, ABS+PC, EK, PC, PE, PVC, PMMA, polyamide plastics, etc.
Woods – different wood species, including composite combinations, such as wood + plastic.
Metals – production of enclosure parts from stainless steel, aluminum, aluminum-magnesium alloys, using multiple technologies (stamping, molding, milling, extrusion molding).

We can also employ other materials in industrial processes, such as rubber, ceramics, glass, etc. at the customer's request.

It is essential to understand that it is not always possible to use selected materials for mass production at the prototyping stage. For example, you cannot prototype a device with certain types of plastics which are nevertheless successfully used in manufacturing commercial devices. In this case, we use an analog that will reflect the original material's characteristics as fully as possible.

«Promwad Manufacturing's goal is to create modern design solutions and prepare them for mass-production. In-depth experience in the design and manufacturing helps us choose the optimal materials and technologies regarding the client's preferences, and the price range selected. Our clients always get stylish, reliable, and functional ready-to-use devices.

— Ivan Kuten, co-owner and CTO at Promwad