promwad Materials

Materials

Selection of materials for electronics enclosures

The right selection of materials for enclosure manufacturing is a complicated task which requires skill in industrial design, management and marketing.

Our experience in prototyping and production of advanced electronics helps us choose the optimal materials, taking into account the electronics enclosure design needs, the client’s preferences and the chosen price range.

Thanks to our excellent supply channels, we are ready to work with any type of materials:

  • Various types of plastics: ABS, ABS+PC, EK, PC, PE, PVC, PMMA, polyamide plastics, etc.
  • Woods – various wood species, including composite combinations, such as wood + plastic
  • Metals – production of enclosure parts from stainless steel, aluminum, aluminum-magnesium alloys, using various technologies (stamping, molding, milling, extrusion molding)

We can also employ other materials that can be used in industrial processes, such as rubber, ceramics, glass, etc., at the request of the customer.

It is important to understand that at the prototyping stage it is not always possible to use materials which have been chosen for mass production. For example, prototyping cannot be done with certain types of plastics which are nevertheless successfully used in manufacturing commercial devices. In this case, we use an analog which will reflect the characteristics of the original material as fully as possible.

Combinations of different materials are often used in enclosure manufacturing:

  • Plastic + metal
  • Plastic + glass
  • Plastic + ceramics
  • Plastic + rubber
  • etc.

In this case, we can provide relevant expert advice on manufacturing, which helps correctly implement jointing locations for selected materials to provide the specified requirements for integrity, flexibility and durability of the finished product, thus matching the designer’s and the customer’s preferences with real production capacities.

Our projects also involve relevant calculations, computer analysis and simulation of manufacturing processes, which helps optimize enclosure designs, based on the characteristics of the material when it is cast into the mold. So our customers receive a guaranteed result at the production site - a product free from molding defects (deformations / sink marks / solder seams) and a highly durable enclosure.

 

Our industrial design projects

 

Dosimeter enclosure We designed an enclosure of a professional dosimeter and finalize the printed circuit board (PCB)
We helped the client to launch mass production of the depth finder enclosure
Depth finder industrial design We have developed the design and construction of the depth gauge housing according to the customer's requirements
Fish finder Industrial design & new generation enclosure

Fish finder We have developed a modern industrial design and construction for the next generation fish finder

Unit for communication and navigation on the railway

Railway navigation unit We offered the customer a hardware solution based on three modules (units) that are connected with cables

Smart Health Wristband

Smart Health WristbandWe designed convenient, easy-assembled, and ergonomic wristband with ECG. Industry experts shortlisted it in the industrial design contest

Air quality monitoring system for clean & smart cities

Air monitoring system We designed a hardware and software system with measuring devices to collect and send the data to an IoT cloud server

Network traffic analyzer with Bypass function
BYPASS Network Analyzer We created prototypes of a network traffic analyzer for setting in a network connection gap (BYPASS function)
Qoobi One, a wireless vacuum tube preamp
Qoobi: vacuum tube preamp Promwad engineering team developed a home audio device to enable people to enjoy high-end tube sound
We developed a device for measuring the concentration of glucose in human capillary blood
Irma glucometer We developed and put in production the Irma glucometer; a device for measuring the concentration of glucose in human capillary blood
DECT base station, VolP gateway, WiFi router, Office PBX, Server
Modem 7-in-one device We have designed and prepared for mass production an advanced VoIP modem router that provides all types of office communications
selection of materials, enclosure design and structure, manufacturing of Breathalyzer
Lapka breathalyzer We have developed a breath alcohol monitor with the extreme hardness of the outer enclosure and the inner enclosure resistant to corrosion
Enclosure design for a mobile communication and navigation terminal

Walkie-talkie with 2 SIM cardsWe have developed a shock-resistant enclosure and mechanical design for a purpose navigation terminal with a walkie-talkie function

we upgraded the controller of an electric traction device that was developed for subway carriages made more than 10 years ago

Controller for traction driveWe upgraded the controller of an electric traction device for subway carriages made more than ten years ago

Network Device with Bluetooth Sensors
Parrot network device We have developed a compact device for collecting data from Bluetooth sensors and transmitting them to the server
We developed the design and structural layout of an enclosure for binoculars
Binoculars for stadiums We developed the design and enclosure for binoculars with a discrete magnification power, as well as manufactured its prototypes
Development of an Enclosure Design for a Car Alarm Key Fob
Key fob for car alarm Promwad engineering team developed an enclosure design for a car alarm key fob on the available PCB
development and manufacturing of access control system reader
SOFAZ ACS reader We have developed the design and structure of enclosure for an access control system reader and then put the finished product into production
Industrial design and structure of enclosures for the line of dosimeter-radiometer
DO-RA dosimeter-radiometer We have developed the design and structure of enclosures for the line of DO-RA products for measuring radiation
we have developed a digital TV set-top box (STB) with support for DVB-T (MPEG-2/4) and terrestrial digital broadcasting

Locus DVB-T STBWe have developed a digital TV set-top box (STB) with support for DVB-T (MPEG-2/4) and terrestrial digital broadcasting

Promwad have developed a prototype of a compact navigation device which brings the user back to the starting point or a pre-marked location in a coordinate system.
Navigator with compass We have developed a prototype of a compact navigation device which brings the user back to the pre-marked location in a coordinate system
promwad have designed a digital IPTV STB with DVB-T and DVB-S/S2 support, based on the SMP8654 processor by SigmaDesigns

IPTV STB with DVB-T/S/S2We have designed a digital IPTV STB with DVB-T and DVB-S/S2 support, based on the SMP8654 processor by SigmaDesigns

we have developed a computer for networks with a client-server architecture that transfers basic processes to a remote server

AK1100 thin clientWe have developed a new turn-key product, the AK1100 thin client based on the processor Marvell Sheeva 88F6282

IPTV STB design for SmartLabs
SmartLabs IPTV set-top box We have developed a range of IPTV set-top boxes, ensured license coverage for all the proprietary coding standards for audio and video
Smart home multimedia controller

Smart house controller We have designed the HDMI-CEC controller to manage a home multimedia complex: cinema, tuner, VCR and other devices

Design and development of Lapka sensors for iPhone
Lapka sensors for iPhone We have developed the enclosure design, manufactured the pilot batch and prepared for mass production a set of sensors for iPhone
we developed a multifunction mini-server for solving a wide range of tasks in IP networks, functions as a computer or a server

IP-Plug ARM mini-serverWe have developed the multifunction mini-server for solving a wide range of tasks in IP networks, functions as a computer or a server

The development of portable black box for an automobile
OBD-II vehicle data logger We have developed a portable automobile recorder for control and diagnostics of technical state ("black box" for an automobile)
Android device for automotive GPS/GLONASS navigation and communication
Navigator for cars We have developed a car navigation device which supports GLONASS / GPS, mobile communication and data transmission

Do you need a quote for the selection of materials for your electronics enclosures?

Drop us a line about your project! We will contact you today or the next business day. All submitted information will be kept confidential.