Industrial networks

Design for Industrial Networks

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Industrial Network Design Solutions

Our industrial network design solutions are built to transfer large amounts of data in real time between devices placed far apart from one another. These systems are applicable across various domains, including power management, industrial automation, and smart buildings.

We develop software and hardware to help our clients implement their industrial network projects successfully. Our services include creating fieldbus solutions, protection and control systems, data acquisition and analysis tools, network controllers, and sensors.

What We Do for Industrial Communication Networks

In manufacturing, industrial networks enable data transfer between sensors, controllers, and actuators. They also ensure efficient communication between PLCs and the upper level of SCADA (Supervisory Control And Data Acquisition).
 
 

  • Analysis and data acquisition (DAQ) systems

  • Automation and visualisation systems

  • Network controllers

  • HMIs and IPCs

  • Industrial Internet/
    Industry 4.0 solutions

  • I/O systems and PLCs

  • PC cards

  • Sensors

Industrial Networks

Our Tech Stack for Industrial Communication Networks

ODVA: EtherNet/IP, DeviceNet, ControlNet, CompoNet

OpENer (OpENer is an EtherNet/IP stack for I/O adapter devices), EtherNet/IP Client (asynchronous, non-blocking, EtherNet/IP client implementation for Java), EIPScanner, CIPster Ethernet/IP Stack in C++, EEIP.NET (Ethernet/IP compatible library for .NET implementations)

Modbus RTU/ASCII/TCP/Plus

libmodbus, PyModbus, EasyModbusTCP.NET, eModbus, tokio-modbus, freemodbus

PI

PROFIBUS, PROFINET, PROFINET RT, PROFINET IRT, PROFINET via TSN

FieldComm Group

HART, HART-IP, WirelessHART

POWERLINK

openPOWERLINK_V2

CC-Link

CC-Link, CC-Link IE

SERCOS

SERCOS III, SERCOS

CANopen

CANopenNode EN 50325-4 (CiA301), canopen-stack, libcanopen, CANopen for Python

IO-Link

IO-Link, IO-Link Wireless

EtherCAT

SOEM (Open Source EtherCAT Master), SOES (Open Source EtherCAT Slave)

Others

openSAFETY, VARAN, OPC Foundation: OPC UA, MQTT

Are you looking for a reliable partner to design an industrial network solution? Tell us about your project!

netX – Scalable Industry 4.0 Communication Platform by Hilscher

We use netX to build cutting-edge solutions within the Industry 4.0 concept. This comprehensive software and hardware platform was designed by our partner, Hilsher. The multiprotocol netX chips support all the leading Ethernet standards, facilitating process and application deployment while ensuring communication for flexible industrial networking.

Hilsher

The benefits of the Hilscher netX solutions:

Flexibility: their SoC family connects all fieldbus systems and real-time Ethernet networks.

Fast product launch enabled by a comprehensive software and hardware solution combined with an extensive ecosystem.

Easy integration due to continuous technical support and the development of necessary solutions.

Investment reliability: as a market leader, Hilscher guarantees long-term access to its products.

netX

An Overview of Available SoCs from Hilscher

 

NETX 90

 

NETX 51NETX 52NETX 100NETX 500
Smallest Multiprotocol SoCNetwork controller for fieldbus and Real-Time Ethernet slaves with memory controllerNetwork controller for fieldbus and Real-Time Ethernet slavesNetwork controller for Real-Time Ethernet and fieldbus master and slavesNetwork controller for Real-Time Ethernet and fieldbus master and slaves with display controller

  • Smallest multiprotocol SoC with additional Cortex-M4 application processor

  • Built-in security features for secure field and cloud connectivity

  • Supports all Industrial Ethernet, Fieldbus and IIoT standards

  • Energy-efficient SoC with lowest power consumption

  • Flexible "high end" network controller equipped with a host interface or stand-alone solution for digital I/Os

  • Two communication channels for Real-Time Ethernet equipped with PHY or fieldbus

  • Extended communication functions support amongst others, PROFINET V2.3 - Dynamic Frame Packing and IO-Link V1.1

  • Second RISC CPU for time-critical I/O tasks

  • Fast SPI host interface with Read/Write functions

  • Flexible "high end" network controller equipped with a host interface or stand-alone solution for digital I/Os

  • Two communication channels for Real-Time Ethernet equipped with PHY or fieldbus

  • Extended communication functions support amongst others, PROFINET V2.3 - Dynamic Frame Packing and IO-Link V1.1

  • Flexible "high end" network controller or highly integrated single chip solution for application and communication

  • Three communication channels as Real-Time Ethernet or fieldbus interface individually configurable

  • 32-bit/200 MHz CPU ARM 926 with 200 MIPs computing power for Windows CE and Linux

  • Dual-port memory, AD converter on chip

  • Flexible "high end" network controller or highly integrated single chip solution for application and communication

  • Four communication channels as Real-Time Ethernet or fieldbus interface individually configurable

  • 32-bit/200 MHz CPU ARM 926 with 200 MIPs computing power for Windows CE and Linux

  • Dual-port memory, AD converter and graphic controller on chip

 

 

Other Hardware Platforms for Industrial Networks

EtherCAT

Texas Instruments: AM335x, AM437x, AM57x, AMIC110, AMIC120, AM654x, AM64x.
Infineon Technologies: XMC4300, XMC4800.
Microchip Technology: LAN9254, LAN9253, LAN9252.
ASIX Electronics: AX58400, AX58200.
Beckhoff: ET1100.
FPGA: AMD (Xilinx), Intel (Altera), Lattice, GOWIN.

IO-Link

STMicroelectronics: L6360, L6362A, L6364.
Renesas Electronics: CCE4502, CCE4503, CCE4510, ZIOL2201, ZIOL2211, ZIOL2401, ZIOL2411.
Maxim Integrated: MAX22514, MAX14829, MAX22520, MAX22515, MAX22513, MAX14828, MAX14819, MAX14827A, MAX14838, MAX14839, MAX14836, MAX14826, MAX14832, MAX14820, MAX14824, MAX14821.

Profinet

Texas Instruments: AM335x, AM437x, AM57x, AMIC110, AMIC120.
FPGA: AMD (Xilinx), Intel (Altera), Lattice, GOWIN.
Siemens: ERTEC 200, ERTEC 200P.

Profibus Slave

Texas Instruments: AM335x, AM437x, AM57x, AMIC110, AMIC120.
FPGA: AMD (Xilinx), Intel (Altera), Lattice, GOWIN.
Profichip: PA002005 | VPCLS2, PALF2009 | VPC3+S, PALF2012 | VPC3+S, PALF2030 | VPC3+CLF, PALF2080 | VPC3+CLF3.

EtherNet/IP

Texas Instruments: AM335x, AM437x, AM57x, AMIC110, AMIC120.
FPGA: AMD (Xilinx), Intel (Altera), Lattice, GOWIN.

HART

ON Semiconductor: A5191HRT, NCN5192, NCN5193.
Analog Devices: AD74115HN, AD5700, AD5700-1.

Profibus Master

Texas Instruments: AM335x, AM57x.
FPGA: AMD (Xilinx), Intel (Altera), Lattice, GOWIN.

Our Case Studies in Industrial Automation

Smart Building Management System
Energy Management IoT Platform for Smart Buildings
Industrial Automation
Firmware Development, Hardware Design, IoT
Digital Twins Design for control loops in industrial networks
Digital Twins Design for Control Loops
Industrial Automation
Firmware Development, Hardware Design
EtherCat, Ethernet
Fire Alarm System
Fire Alarm System Development
Industrial Automation, Security
Firmware Development, Hardware Design
Network Switch for Data Acquisition System
Network Switch for Data Acquisition System
Industrial Automation, Telecom
Firmware Development, Hardware Design, Industrial Design, Manufacturing
Wireless
Industrial Loudspeaker System
Industrial Loudspeaker System Design
Industrial Automation, Security
C / C++, Firmware Development, Hardware Design
Unenscrypted data
Design of Unencrypted Data Transmission System
Industrial Automation, Telecom
Firmware Development, Hardware Design
alert
Emergency Alert Device Development
Industrial Automation, Security, Smart City
Firmware Development, FPGA Design, Hardware Design, IoT
LiDAR-Camera
LiDAR-Camera Fusion Assistance Systems for Crane
Industrial Automation
Firmware Development, Hardware Design
AI

Our Cooperation Models

A flexible approach to suit your current needs

Dedicated Team

We will form a team to fit your specific engineering task. You are free to manage it and provide additional resources as needed.

Project-Based

We can join you at any stage of the project or take it on in its entirety, including the management and risk control.

Fixed Price Model

This contract fixes the price so that it does not depend on resources used or time expended by our engineering team.

Time and Material

A T&M contract is the best option for a variable set of tasks that are difficult or impossible to establish and assess in advance.

Do you need software development or hardware design for industrial networks?

Drop us a line about your project! We will contact you today or the next business day. All submitted information will be kept confidential.

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FAQ

What are the most common protocols used in industrial networks, and what are their advantages and disadvantages?

 

1) EtherNet/IP is a widely used, open standard that supports real-time control and data exchange.

  • Advantages: high-speed, reliable, interoperable.
  • Disadvantages: may not be suitable for low-latency applications.

 

2) Modbus is a widely used, simple and robust protocol. 

  • Advantages: widely supported, low cost.
  • Disadvantages: limited functionality, may not be suitable for high-speed applications.

 

3) PROFINET is widely used in automation as a fast and reliable protocol.

  • Advantages: high-speed, real-time capabilities, standardized.
  • Disadvantages: it may be complex to implement; it may not be suitable for small systems.

 

4) CANbus is widely used in industrial and automotive applications.

  • Advantages: low cost, low latency, and highly reliable.
  • Disadvantages: limited data capacity, may not support high-speed communication.

 

5) EtherCAT is a real-time Ethernet-based industrial network protocol.

  • Advantages: high-speed, real-time, low latency, flexible topology.
  • Disadvantages: limited support compared to other industrial networks; it may be complex to implement.

 

6) SERCOS III is a real-time communication standard for industrial automation.

  • Advantages: high-speed, real-time, deterministic, highly synchronized.
  • Disadvantages: it may not be as widely supported as other industrial networks; it may have high implementation costs.

 

7) CANOpen is widely used as an open communication protocol for industrial automation.

  • Advantages: low cost, simple to implement, widely supported, flexible.
  • Disadvantages: limited data capacity, it may not support high-speed communication.
 

What are the challenges of integrating legacy systems into modern industrial networks?

 

  • Compatibility issues between old and new systems.
  • Difficulty in integrating diverse protocols and communication standards.
  • Lack of real-time capabilities in legacy systems.
  • Challenges in upgrading and maintaining old hardware and software.
  • Data compatibility and integration issues.
  • Cybersecurity risks associated with integrating outdated systems.
  • Limited technical expertise and support for legacy systems.
 

What are the latest trends and developments in industrial network technology?

 

  • Ethernet APL.
  • Increased use of wireless and cloud-based data transfers.
  • Development of real-time and deterministic industrial Ethernet protocols.
  • Greater emphasis on cybersecurity and data privacy.
  • Development of open-source and standardized industrial networks.
  • Increased use of edge computing and fog computing in industrial automation.
  • Adoption of Industry 4.0 and IoT technologies.
 

How can industrial networks be integrated with other enterprise systems, such as ERP and SCADA?

 

  • Use of standardized communication protocols such as OPC-UA.
  • Integration of MES (Manufacturing Execution System) and SCADA.
  • Use of middleware and gateway solutions for data transfer and communication.
  • Integration of cloud-based platforms and services.
  • Use of APIs and web services for data exchange between systems.
  • Adoption of open-source software and technologies.
  • Implementation of data management and data integration strategies.
 

How can industrial network security be improved to protect against advanced persistent threats and cyber-attacks?

 

  • Regular software updates and patches.
  • External network access restrictions.
  • Use of firewall and VPN solutions.
  • Local area network of process control systems.
  • A well-thought-out choice of wired solutions.
  • Implementation of strong authentication and access control measures.
  • Encryption of sensitive data and communications.
  • Regular monitoring and testing of the network for vulnerabilities.
  • Use of intrusion detection and prevention systems.
  • Adoption of security best practices.
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