Custom Sensor Development Services for Industrial Automation & Robotics

Flow Sensors

Flow sensors are used in various industries, including oil and gas, chemical and water treatment. These sensors provide information on the flow rate of liquids or gases, enabling operators to optimise processes, detect leaks and reduce energy consumption. Our team offers flow sensor design based on the turbine, ultrasonic and magnetic systems. Each has unique advantages, but they all provide accurate fluid flow measurements.

Pressure Measurements

Pressure measurement sensors are used to measure and monitor the pressure in various industrial processes using fluid, pneumatic, and hydraulic systems. We design custom pressure sensors to meet the specific needs of our clients and ensure high accuracy, reliability, and durability. 

The sensor design depends on the type of pressure being measured and the environmental conditions in which the device will be used. Sensors that are designed to measure low pressures may not be suitable for high-pressure applications and vice versa.

Level Sensing

Level sensor design plays a significant role in industrial automation, enabling the creation of sensors with higher resolution, wider measurement ranges, and greater environmental resilience. Such sensors measure and control the level of various liquids and solids in tanks, silos, and other containers. There are different types of level sensors: ultrasonic, capacitive, radar, and float sensors.

Position Sensors

Position sensors in industrial automation are used to measure the position of various mechanical components such as actuators, valves, and robotic arms. Some of the common types of position sensors include linear variable differential transformers (LVDTs), rotary encoders, and magnetic sensors. 

1. LVDTs are commonly used to measure the position of linearly moving components, such as hydraulic or pneumatic actuators.
2. Rotary encoders measure the rotational position of components, such as motors or robotic arms.
3. Magnetic sensors use a magnetic field to detect the position of moving parts and are often used in harsh or high-temperature environments.

Gas Detectors

Gas detectors in industrial automation are used to detect and monitor hazardous gases in the workplace. These detectors help maintain workers' safety and prevent accidents. Gas sensors development is becoming increasingly important as regulations become stricter and the consequences of accidents become more severe. 

There are several types of gas detectors: 

1. Infrared sensors use infrared light to detect the presence of gases. Electrochemical sensors use a chemical reaction.
2. Catalytic sensors use a heated wire to detect the presence of combustible gases.

Lidars & Radars

Lidar and radar sensors are used to detect and measure the distance to objects in a given environment. They are essential in various applications, including robotics, autonomous vehicles, and industrial machinery, where accurate navigation is critical. Thanks to its benefits, production increased accuracy, improved efficiency, enhanced safety, and reduced downtime.

1. Lidar sensors (light detection and ranging) use lasers to create a high-resolution 3D map of the environment, enabling precise detection and measurement of objects.
2. Radar sensors use radio waves to detect objects and measure their distance, velocity, and direction of movement.

Learn more in our case study

Radiation Sensors

Radiation sensors in industrial automation are used to detect and measure ionising radiation in the workplace. It helps improve safety in compliance with regulations, reduce the risk of radiation exposure and lower insurance premiums.

Several types of radiation sensors include Geiger-Muller (GM) tubes, scintillation detectors, and semiconductor detectors.

1. GM tubes are commonly used for detecting gamma and beta radiation and are ideal for portable applications.
2. Scintillation detectors use a crystal material to detect gamma and neutron radiation.
3. Semiconductor detectors are used for alpha, beta, and gamma radiation detection.

The choice of radiation sensor depends on the specific industrial application, the type of radiation being detected, the required sensitivity, and the environmental conditions in which the sensor will be used.

Substance Sensors

In industrial automation, substance sensors are used to detect and measure the properties of various substances. There are different types of substance sensors:

1. Optical sensors use light to detect substances.
Electrochemical sensors use chemical reactions to measure the properties of substances.
2. Gas sensors detect and measure the presence of gases in the environment.

Substance sensors are widely used in various fields, including manufacturing, chemical processing, and environmental monitoring, to monitor the quality of materials and ensure that products, chemical reactions, air, water, and soil meet the required standards.

Vision & Imaging Sensors

Vision and imaging sensors enable machines to "see" and interpret visual information. They are essential for inspection, quality control, and robotic guidance. Common types of sensors include CCD (charge-coupled device) cameras, CMOS (complementary metal-oxide-semiconductor) cameras, and thermal imaging cameras. 

1. CCD cameras are used for high-resolution imaging applications and are ideal for low-light environments.
2. CMOS cameras are more affordable than CCD cameras for a wide range of imaging applications.
3. Thermal imaging cameras use infrared radiation to detect object temperature differences and are helpful for industrial applications such as predictive maintenance and process control.

Electric Meters & Power Network Analysers

Electric metres and power network analysers measure and monitor electrical parameters such as voltage, current, power, energy, and power quality in electrical systems. 

There are several types of electric metres and power network analysers, including digital metres, analogue metres, smart metres, and portable analysers. Digital and smart metres can communicate with other devices, collect data, and provide real-time information about energy consumption and power quality.